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R & D / Equipment

 

Let us help create a more affluent society  with our technology and MONOZUKURI-spirit.

 

Our skills and services have earned a high reputation and have built trust and confidence from customers in Japan and overseas. 

Since the company’s establishment, we have made various production facilities based on our reliable technologies and wide experiences. We have aspired to create highly functional and beautiful machines that have earned a high reputation and have built trust and confidence from customers in Japan and overseas. This bond of trust allowed us to participate in collaborative R & D ventures involving industry, government and academia.

We succeeded in creating socially significant products and in commercializing unique ideas.

 

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As the ideal partner who can suit your every need, we serve you with our in-house start-to-finish production system from planning to development, design, and manufacturing as well as excellent after-sales service by experienced engineers.

 

 

Ⅰ. Second-to-none technical and developmental competence

①Core technical competence: Forming roll processing

We have been engaged in forming roll processing since our establishment in 1974, and our experience leaves our competitors far behind. 

We also manufacture cold roll forming machines, tube mill machines, parking lot equipment, special-purpose machines, and other machines using original and unrivaled technology. None can compete with the machines in our product line-up.

 

②Developmental competence

By actively participating in collaborative R & D ventures involving industry, government and academia, we have created many innovative products; some are new in the industry and some are highly rated for their designs. Our strength comes from our cutting-edge technology backed by the skills and knowledge accumulated in our 40 years of experiences. 

 

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Ⅱ. Our strong technology and products

①BURS21 (Cold roll forming machine of the next generation)

BURS 21 can store forming requirements in its memory and compiles a database. Its high operability through touch panels makes adjustments much easier. Moreover, it is equipped with an image detection system to monitor the product shapes on-line and has an automatic correction function. 

The interactive remote maintenance system minimizes failure rate through rapid responses in the event of malfunction. BURS21 has won several awards, including the GOOD DESIGN AWARD.

Click here for more details on the BURS21

 

②POWERED BOLLARD

POWERED BOLLARD is a motorized vehicle intrusion prevention device, installed at the gates of airports, embassies, and other premises to prevent vehicle entry. This prevention equipment has been adopted by many important facilities in Japan and overseas. With its reliable performance and beautiful functional design, POWERED BOLLARD won the GOOD DESIGN AWARD.

Click here for more details on POWERED BOLLARD

 

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           BURS21                        POWERED BOLLARD        Installation examples of

POWERED BOLLARD   

 

 

Ⅲ. Future prospects

Based on the core competence we have built, we are proactively striving to branch out to new areas, such as medical instruments and aircraft equipment. In 2000, we founded an overseas affiliated company in China as a base for our MONOZUKURI manufacturing, sales, and maintenance in Asia. With this foreign sales channel established, we are now seeking a partner (trading firm, agency, etc.) with whom we can leap onto the world stage together.

 

 

Equipment

 

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Main Factory

 

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R & D and production building for forming rolls

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R & D and production building for heat-treatment

 

Name Model, Capacity Number of machines
(1) Machining Center & Boring Machine  7
 Machining center MV3514 and others 2
 Machining center MCV-500 and others 5
(2) Wire-cut Electric Discharge Machine 1
 Wire-cut Electric Discharge Machine 200x350x150xLu3B 1
(3) Milling Machine 6
 NC milling machine Type No.2 1
 No.3 Vertical mill No.3 and others 5
(4) Grinding Machine 14
 Internal grinding machine φ500x700 and others 3
 IO/DO grinding machine φ800x400(SVR-60)  1
 Surface grinding machine 1000x1500x800 and others 5
 Surface grinding machine φ600x480 1
 Surface grinding machine φ1,100×370 (SVR-110) 1
 Surface grinding machine  1,200×800×500 1
 Cylindrical grinding machine φ300×1,000 2
(5) Lathe Turning Machine 23
 CNC Lathe Turning Machine φ600×1,000(TC-4) and others  2
 CNC Lathe Turning Machine φ620×800(SL-403) and others  4
 NC Lathe Turning Machine φ660×1,500 and others  5
 General Lathe Turning Machine φ460×1,250 and others  5
 FMS Lathe Turning Machine φ250×220 with a gantry robot 1
 Combined Lathe Turning Machine φ420×1,000  with a robot 1
(6) Turning machine, turret machine 4
 Turning machine φ1,000×800 and others 4
(7) Drilling Machine 8
 Radial drilling machine 1,600m/m and others 8
(8) Vacuum Furnace 1,300×1,000×900 1 set
(9) Heat Treatment 1 set
 N2 Gas atmosphere furnace (MAX1100℃) φ770×750 and others 1 set
 Sub-zero Furnace

Capable of cryogenic treatment

below -130℃

1 set
(10) Test & Measuring Instruments (NACHI) 1 set
 3D measuring machine DM-A001 etc. 1 set

 

 

Business & Products

BURS21
BURS21 is developed as a part of our corporate brand strategy, “Beauty follows Functions”. The beautiful design of BURS21 creates totally new working environment for old-fashioned roll forming plants. We believe this machine triggers innovations in production sites in Japan.
FTL
The next-generation tube mill, the Fine Tube Mill Line, is our solution to the shortage of experienced operators. FTL, designed not to rely on the skills of individual operators, allows any operators to perform high precision processing with low cost.
Forming rolls
Our forming roll division completes all processes from designing, heat treatment, and machining, to test runs of forming rolls, having one of the best total in-house production systems in the industry.
Forming Machines, Tube Mill Machines, Special-Purpose Machines
We do not just make machines but design, produce, run trial tests, and provide services after delivery. By joining your planning process, we meet your request totally. We have unique skills that other company can't compete with.
Bollard, Car/Bicycle Parking lots, and Devices
We provide you with self-service car parking control systems that are more eco-friendly, more human-friendly, easier, and safer and bollards with enhanced quality and safety.
Heat treatment & Dies
Our skills and knowledge accumulated for years enable us to manufacture the wide range of products from dies to cutters of shredder, crusher, and etc. These dies are crystallization of our relentless efforts.
Park’n park
An affiliate company, Park’n park, aspires to contribute to the local communities with our 24-h self-service car/bicycle parking lots.

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