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The No-toolchange Cold Roll Forming Machine BURS21

Your productivity will be improved dramatically with this time & cost-saving machine requiring less tool changes and no skilled engineers.

 

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Conventionally, cold roll forming machines require you to;

1. purchase several sets of tools called “forming rolls” (one set for one product) and store them in your workplace,

2. replace the entire set of rolls at a changeover for different products, and

3. have experienced workers to adjust these changed rolls.

Our newly introducing No-toolchange Cold Roll Forming Machine BURS21 offers you a solution to these problems by (1) providing you with our newly developed roll set that can be used commonly for several products and (2) roll positioning NC system using screw mechanism with servo motors.

This innovation has reduced the tool change man-hour almost to zero and nearly doubled the productivity. This is the world first real time & cost-saving cold roll forming machine.

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FEATURES OF CONVENTIONAL COLD ROLL FORMING MACHINE

1. Capable of continuous  productions of products of the same profile

2. High profile accuracy and beautiful surface.

3. High production speed and High efficiency.

 

FEATURES OF NO-TOOLCHANGE COLD ROLL FORMING MACHINE

1. Special multi-purpose forming roll set.

2. Roll stands system that requires no experienced engineers.

3. Database for optimum positions of forming rolls.

 

ADVANTAGES AFTER THE INTRODUCTION

1. It zeros the labor of changing forming rolls.

2. It reduces the changeover time 95% ( e.g. 4 hours to 10 minutes)

3. It doubles the line’s productivity.

4. It solves the problems of stock control of forming rolls.

5. It can produce same products of different widths.

 

SPECIFICATIONS ( of the photo above)

Product type

Lip channel steel (19 types total)

(7 different product and 3 different thickness)

Thickness t1.6, t2.3, t3.2
Material SSC400
Product tolerance Within JIS standard
No. of roll stands

14

Shaft diameter φ75mm
Roll adjustment Servo motors and screw mechanism
Cassette base adjustment Servo motors and screw mechanism
Drive motor one 90kw and one 110kw
Forming speed Max.100m/min
Changeover time 10 min. app. (Conventionally 4 hours app.)
 

OTHER APPLICABLE PRODUCT TYPES

Light-gage channel, square tube, door frame, shelf plate, exterior wall panel, reflecting plate, and others.

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40周年記念

Business & Products

BURS21
BURS21 is developed as a part of our corporate brand strategy, “Beauty follows Functions”. The beautiful design of BURS21 creates totally new working environment for old-fashioned roll forming plants. We believe this machine triggers innovations in production sites in Japan.
FTL
The next-generation tube mill, the Fine Tube Mill Line, is our solution to the shortage of experienced operators. FTL, designed not to rely on the skills of individual operators, allows any operators to perform high precision processing with low cost.
Forming rolls
Our forming roll division completes all processes from designing, heat treatment, and machining, to test runs of forming rolls, having one of the best total in-house production systems in the industry.
Forming Machines, Tube Mill Machines, Special-Purpose Machines
We do not just make machines but design, produce, run trial tests, and provide services after delivery. By joining your planning process, we meet your request totally. We have unique skills that other company can't compete with.
Bollard, Car/Bicycle Parking lots, and Devices
We provide you with self-service car parking control systems that are more eco-friendly, more human-friendly, easier, and safer and bollards with enhanced quality and safety.
Heat treatment & Dies
Our skills and knowledge accumulated for years enable us to manufacture the wide range of products from dies to cutters of shredder, crusher, and etc. These dies are crystallization of our relentless efforts.
Park’n park
An affiliate company, Park’n park, aspires to contribute to the local communities with our 24-h self-service car/bicycle parking lots.

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